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FZR 400 rr was this project a mistake ?

Posted: Thu Jul 25, 2013 7:55 pm
by chris6409
I bought a fzr 400rr 3tj the other week as a working project (good bargain) and I've had nothing but a nightmare. when i pull away from a stop it splutters then picks up and is fine but oh when it warms up ahhhhh i have to rev it around 8000rpm (embarrassing) other wise it stumbles around 2-3000rpm and when i let off the throttle it dies

Heres a list of the things ive tryed with no improvement

Changed : plugs, cleaned and oiled KnN air filter, oil filter, oil( castrol magnatec 10w/40 p synth), fuel filter

Cleaned carbs
Balanced carbs

I think ive got a leak on the downpipe

And i still have to rev it above 8000 rpm to take off otherwise it hesitates at around 2-3000 rpm and if i ease off the throttle it dies
Its evident when i first start riding ( when cold) but when it heats up OMG i feel like walking

Can somebody please help please im close to insanity !!!!

Re: FZR 400 rr was this project a mistake ?

Posted: Thu Jul 25, 2013 10:19 pm
by chris6409
When i turn the ignition i dont hear the exup servo move could this be the problem ???

Re: FZR 400 rr was this project a mistake ?

Posted: Thu Jul 25, 2013 10:28 pm
by levo
Where abouts in the country are you?

Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 7:51 am
by chris6409
Sorry my bad i can hear the the servo im in l,pool levo

Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 9:16 am
by Evilchicken0
Did you check the exup is working properly ?

Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 9:38 am
by chris6409
Yeh when i turn the key i hear a faint robotic noise lol

Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 11:03 am
by CRM
Chris that may be the fuel pump priming.
It's a shame i know so little about the FZR or would offer to help being local and all. My skills are honed on the Honda V4's though

Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 11:40 am
by jim157
chris6409 wrote:Yeh when i turn the key i hear a faint robotic noise lol
The exup servo should make a sound like this (24 seconds in):-


Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 12:57 pm
by Wraith
From what you are describing, it sounds like the EXUP is stuck.

Re: FZR 400 rr was this project a mistake ?

Posted: Fri Jul 26, 2013 2:24 pm
by Evilchicken0
You're listening for the weep weep noise not the ticking of the fuel pump.
See the chrome cover in the video ? take that off and you'll see a pulley, turn on the ignition and it should move backwards and then return forwards.