the dreaded day is looming HELP?

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oli_the_thread
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Joined: Sun Jun 20, 2010 12:29 am
Bike owned: GSX-R400 GK76a
the dreaded day is looming HELP?

Post by oli_the_thread »

I have my 76a carbs sat in the garage, next to a bag full of O-rings and am hoping to replace them this weekend, is there any sort of picture heavy guide to follow? or shall I just take them to bits one at a time and replace as I go?

How has everyone tackled this? with help or just jumped in and got on with it?
Last edited by oli_the_thread on Sun Apr 03, 2011 4:54 pm, edited 1 time in total.
panda
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Bike owned: 1990 gk76a
Location: calne wiltshire
Re: the dreaded day is looming

Post by panda »

Hi i just jumped in and went for it would say have a nice clean work area lay everything out in order clean out everything with carb or brake and clutch cleaner remember where it all goes or take photos .and dont stop till there all back together .Sure you will be fine :lol: the tony sleep guide is good.
donk
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Bike owned: Gk76a x2
Location: worcester
Re: the dreaded day is looming

Post by donk »

yea the tony sleep guide is good i replaced float bowl gaskets to and all the screws to the bowls check the diaphrams had to replace the screws to the covers aswell when i did mine the shagged heads on all the screws nearly gave me a breakdown i hope you have better luck !
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Variablevalves suck
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Bike owned: GSXR Carb o'ring kits supplied
Location: Stoke-on-trent
Re: the dreaded day is looming

Post by Variablevalves suck »

Do one carb at a time and work on a clean surface (old news paper) lube the o'rings with fuel as they pinch if dry.
The pilot screws are in the order of o'ring , small washer, spring and then pilot screw last.
If you get stuck PM me and i will help all i can.
stripes1976
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Bike owned: 6 gk76a's, nc29
Location: 76a mod shop
Re: the dreaded day is looming

Post by stripes1976 »

word of warning do not over tighten or force the jet o-rings in.
most carb issues i have to sort for people are bent tubes or pinch o-rings.
also when re-fitting the jet carrier do not over tighten as the emulsion tube can spin and damage it.
oli_the_thread
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Joined: Sun Jun 20, 2010 12:29 am
Bike owned: GSX-R400 GK76a
Re: the dreaded day is looming

Post by oli_the_thread »

Right then, I started with this job today full of confidence and enthusiasm and that very quickly turned to confusion and the urge to give up! I set myself up with a nice table and chair in the garden put a white rag over the top and sat myself down
Image
removed the first cap as photo shows and got to work firstly changing this one with a 5.5mm o-ring
Image
and then this one with a 7.5mm o-ring
Image

never forgetting to use petrol as a lubricant though!
Image

This is where I got stuck though.. I cant seem to find anymore o-rings to replace? where are they hiding?
if someone could either tell me or point out on one of the following pics I would be very grateful!
Image
Image
Image

I took this out and was just wondering if it should have an o-ring in or not? I get the feeling it should, but I could be very wrong
Image

HELPPP
morris147
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Re: the dreaded day is looming HELP?

Post by morris147 »

O- Rings on the end of the mixture screws and remove the carb top and you will see the o ring.
oli_the_thread
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Joined: Sun Jun 20, 2010 12:29 am
Bike owned: GSX-R400 GK76a
Re: the dreaded day is looming HELP?

Post by oli_the_thread »

which are the micture screws? where are they located? I removed all the screws I could see and none of them had o-rings on!
morris147
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Re: the dreaded day is looming HELP?

Post by morris147 »

Mixture screws:
Image


Image

Undo the 2 top bolts, and the oring is marked in the pic.
oli_the_thread
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Posts: 51
Joined: Sun Jun 20, 2010 12:29 am
Bike owned: GSX-R400 GK76a
Re: the dreaded day is looming HELP?

Post by oli_the_thread »

many thanks!
I think someone must have fucked around with these before because this
Image
has no o-ring on!!

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