FZR 400 Front Brakes Severely Binding?
Forum rules
Please can you post items for sale or wanted in the correct For Sale section. Items / bikes for sale here will be removed without warning. Reasons for this are in the FAQ. Thanks
Please can you post items for sale or wanted in the correct For Sale section. Items / bikes for sale here will be removed without warning. Reasons for this are in the FAQ. Thanks
-
- Site Supporter
- Posts: 722
- Joined: Thu May 15, 2008 2:03 pm
- Bike owned: fzr 400 3tj x 2, cbr900rrs
- Location: Ironbridge, uk
Re: FZR 400 Front Brakes Severely Binding?
are your pad pins new? if not have a good look at them as they do wear and that could mean the pads don't return properly as they sit in a groove.
-
- Site Supporter
- Posts: 5374
- Joined: Tue Apr 29, 2008 8:59 pm
- Bike owned: Bimota SB6 Yamaha FZR 3TJ x2
- Location: Lundin Taan
Re: FZR 400 Front Brakes Severely Binding?
How about the master cylinder is that rebuilt.
-
- Settled in member
- Posts: 73
- Joined: Tue Oct 11, 2011 7:55 pm
- Bike owned: FZR 400 RR SP
- Location: Wrexham, North Wales.
Re: FZR 400 Front Brakes Severely Binding?
Taggy I will have a look today at the pins, and see what they are like!
EC no the M/C has not been touched, I was told that by undoing the banjo on the M/C and checking to see if they are still tight that would eliminate the M/C being at fault. But I would have thought that would not of made a difference because when the M/C is released it should in theory suck the pistons back in? I never questioned it though.
I will have a look for a M/C if you think that would cure the problem maybe a R6 one?
Cheers guys
EC no the M/C has not been touched, I was told that by undoing the banjo on the M/C and checking to see if they are still tight that would eliminate the M/C being at fault. But I would have thought that would not of made a difference because when the M/C is released it should in theory suck the pistons back in? I never questioned it though.
I will have a look for a M/C if you think that would cure the problem maybe a R6 one?
Cheers guys
-
- Settled in member
- Posts: 170
- Joined: Wed Nov 23, 2011 8:33 pm
- Location: Southern Maine
Re: FZR 400 Front Brakes Severely Binding?
The master being released does not suck the pads back in, all that does is expose the return hole in the master's piston allowing fluid to flow back from the hoses/calipers. The seals returning to square shaped is what pulls the pistons back. If you polished your pistons too much, reducing their OD slightly, instead of slightly rolling and deforming the seals when you apply the brakes they may just be sliding past, which means there is no force trying to pull them back when you let off the lever.
-
- Site Supporter
- Posts: 1292
- Joined: Thu Nov 20, 2008 1:09 pm
Re: FZR 400 Front Brakes Severely Binding?
I have had a quick run through the postings here and see no mention of what brake lines you have,
Do you have rubber or braided,I ask this because rubber lines have a habbit of breaking up internally,
Allowing the fliud to be pumped to the calipers but not return.
Do you have rubber or braided,I ask this because rubber lines have a habbit of breaking up internally,
Allowing the fliud to be pumped to the calipers but not return.
-
- Settled in member
- Posts: 73
- Joined: Tue Oct 11, 2011 7:55 pm
- Bike owned: FZR 400 RR SP
- Location: Wrexham, North Wales.
Re: FZR 400 Front Brakes Severely Binding?
And thats why i never questioned it
That makes sence to be fair, although I don't feel like I over polished them (which I most probaly did!) possibly they where squashed when they where taken out by pliers by a previous owner causing them to form a slight oval shape? Pistons where the last thing I wanted to have to replace, but it looks like I am going to just replace them
Many thanks

That makes sence to be fair, although I don't feel like I over polished them (which I most probaly did!) possibly they where squashed when they where taken out by pliers by a previous owner causing them to form a slight oval shape? Pistons where the last thing I wanted to have to replace, but it looks like I am going to just replace them

Many thanks
-
- Settled in member
- Posts: 73
- Joined: Tue Oct 11, 2011 7:55 pm
- Bike owned: FZR 400 RR SP
- Location: Wrexham, North Wales.
Re: FZR 400 Front Brakes Severely Binding?
Really sorry, it has braided lines.
Thanks
Thanks
-
- Site Supporter
- Posts: 5374
- Joined: Tue Apr 29, 2008 8:59 pm
- Bike owned: Bimota SB6 Yamaha FZR 3TJ x2
- Location: Lundin Taan
Re: FZR 400 Front Brakes Severely Binding?
Got a spare set of calipers with new seals PM if you need them.
-
- Settled in member
- Posts: 73
- Joined: Tue Oct 11, 2011 7:55 pm
- Bike owned: FZR 400 RR SP
- Location: Wrexham, North Wales.
Re: FZR 400 Front Brakes Severely Binding?
EC pm sent.
-
- Settled in member
- Posts: 73
- Joined: Tue Oct 11, 2011 7:55 pm
- Bike owned: FZR 400 RR SP
- Location: Wrexham, North Wales.
Re: FZR 400 Front Brakes Severely Binding?
Brake pistons have been orderd, they should be hear tomorrow. I have to admit I am not feeling at all that confident that they will cure the problem. At £80 though for both sides wish me luck 
