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Re: Carbon question.......

Posted: Sat Feb 18, 2012 11:59 am
by morepower
Left hand side mould take off the swing arm now.... It needs a light sanding to remove the marks and imperfections and then a really good polishing now but will be ready to make parts from next week...

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The outside of the mould is finished apart from a bit of trimming to size and is lovely and smooth so no sharp bits will puncture the vacuum bag.....
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Just the other side to do before the frame covers are done.

Re: Carbon question.......

Posted: Mon Feb 20, 2012 3:57 pm
by morepower
While I am waiting for stuff to cure off.. I made some of these.... Just stops me getting into trouble...
http://instagr.am/p/HO5kYDy_lp/

Re: Carbon question.......

Posted: Mon Feb 20, 2012 3:58 pm
by morepower

Re: Carbon question.......

Posted: Mon Feb 20, 2012 4:06 pm
by thunderace

With a proper key on it :mrgreen: :peace:

Re: Carbon question.......

Posted: Mon Feb 20, 2012 4:59 pm
by morepower
Of course..... What else would it be? :peace:

A Suzuki? No chance.... :down: Not after they theatend to sue me for getting them a lap record and then I want to sell my own spec of bike which they then get upset about.... Great you got us a lap record.... Oh but you cannot profit of your achievement..... Tossers.... Never going to buy a Suzuki now....

Re: Carbon question.......

Posted: Tue Feb 21, 2012 4:59 pm
by morepower
One swing arm mould down... Just a bit of polishing with compound over the next few days to get more shine. I am making the other side now...

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The frame covers will be next week....

Who is up for Carbon Kevlar ones? I know Levo wanted Kevlar so if I have to buy in materials it would be a good idea to know how much to buy...

Re: Carbon question.......

Posted: Fri Feb 24, 2012 4:06 pm
by morepower
Side 2 almost made up now...
I have put two layers of gel coat on the swing arm now... one layer of Black and then a layer of White. It lets me see if I have sanded quite deeply if the white layer shows through and I know I do not have much before I hit the carbon or glass that makes up the mould.
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I want to make these moulds suited to oven or autoclave carbon so the mold id being made up in carbon fiber and there are currently 6 layers of Carbon and 2 layers of glass twill weave cloth...

There are 2 more layers of carbon to go down and 2 of Glass fibre too.. This is not a cheap way to make a mould but is the strongest... So as I have off cuts I am using these to make up this mould... If I had to do it with new fresh carbon it would be expensive to do at over £300 per sq meter of mould area.. But in this case... It is just off cuts...
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Re: Carbon question.......

Posted: Sun Feb 26, 2012 1:01 am
by MW2K8
:drool:

Superb

Re: Carbon question.......

Posted: Mon Feb 27, 2012 5:59 pm
by morepower
Swing arm cover moulds finished all bar the polish and release chemicals.... Making the first glass fibre test part tomorrow...
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Any one want swing arm protectors let me know now.... Carbon or Carbon Kevlar.

Re: Carbon question.......

Posted: Mon Feb 27, 2012 9:27 pm
by hunter
Can i ask,Why you used carbon for the moulds And not glassfibre,as it would have been cheaper.