clutch push rod broke
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bayz
- Settled in member
- Posts: 8
- Joined: Sun Jun 12, 2011 7:25 pm
clutch push rod broke
hi guys, i recently had a chain snap on my gk76, chain broke the cover plate that holds the clutch cable in place as well as the clutch pushrod, now i have a piece of pushrod stuck inside the engine and cant seem to get it out.. its about the quarter lenght that goes inside of the engine that broke of..
i downloaded this pic just to show what exactly im talking about that broke
Uploaded with ImageShack.us
im talking about the rod the guy is holding,... that entire piece that goes into the engine has broken of inside..
does anybody have an idea how i can get that piece out?
thanks
i downloaded this pic just to show what exactly im talking about that broke
Uploaded with ImageShack.us
im talking about the rod the guy is holding,... that entire piece that goes into the engine has broken of inside..
does anybody have an idea how i can get that piece out?
thanks
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Variablevalves suck
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- Joined: Sat Jan 24, 2009 10:52 am
- Bike owned: GSXR Carb o'ring kits supplied
- Location: Stoke-on-trent
Re: clutch push rod broke
You will have to push it through to the other side, this will involve removing the clutch inner basket! The push rod runs against another longer rod that pushes the inner clutch basket when the clutch is engaged.
If you remove these parts the broken rod can be pushed out from the left of the bike to the right, sorry i dont think there is a simpler way to do it.
If you remove these parts the broken rod can be pushed out from the left of the bike to the right, sorry i dont think there is a simpler way to do it.
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bayz
- Settled in member
- Posts: 8
- Joined: Sun Jun 12, 2011 7:25 pm
Re: clutch push rod broke
Thanks i managed to get the stuck piece out with a pair of circlip pliers .. put everything together and stumbled onto another problem 
.. bike now feels jerky at pull of.. feels as if something is pulling with a jerking motion on the back of the bike 
... but once you get going it rides fine up until you hit 4th gear.. then it sounds as if the gearbox is totally buggered.. but then when i gear up more it sounds fine again.. but its responds fine on the throttle in 4th when i open it... so i dont know if something else broke inside of the gearbox when the chain snapped, or if it may be the clutch plates thats not catching or maybe something bend inside the gearbox when the chain snapped, i was in 4th gear when the chain broke..
right now im rather clueless as what more to try..
.. bike now feels jerky at pull of.. feels as if something is pulling with a jerking motion on the back of the bike ... but once you get going it rides fine up until you hit 4th gear.. then it sounds as if the gearbox is totally buggered.. but then when i gear up more it sounds fine again.. but its responds fine on the throttle in 4th when i open it... so i dont know if something else broke inside of the gearbox when the chain snapped, or if it may be the clutch plates thats not catching or maybe something bend inside the gearbox when the chain snapped, i was in 4th gear when the chain broke..right now im rather clueless as what more to try..